| |
|
|
| |
Some of the major projects completed since 1995…..
A. REFRACTORY
SMOKE STACK
- New Refractory Lining for National Power Corporation – Coal Fired Power Plant Smoke Stack – Calaca, Batangas
|
|
| |
 |
Height : 150 meters
Diameter : 6 meters
The smoke was relined by gunning application for 45 days with a total thickness of 70 mm castable.
|
|
|
| |
- Relining of KEPHILCO Power Plant Smoke Stack located in Pililla, Rizal.
|
|
| |
|
Complete replacement of existing Refractory Castable lining. Installation of castable was done by Gunning Application. |
|
|
| |
Other similar projects that were completed by SPSI :
- Relining of National Power Corporation Manila Thermal Plant Smoke Stack
- KEPHILCO 1200 MW Natural Gas Power Plant – smoke stack located in Ilijan, Batangas.
- AC Steel Smoke Reheat Furnace Smoke Stack – castable lining was also installed by Gunning application
|
|
| |
MODULARIZATION PROJECT |
|
| |
- Installation of new Refractory Castable Lining for Mobile Oil Singapore Flue Gas Ducts Steel Modules
|
|
| |
|
Steel Modules were fabricated by other contractor and we installed the Castable at the Shop and then shipped to plant location. |
| This project was the first modularization project awarded. This gave the company opportunities to get bigger projects of the same nature. |
|
|
|
| |
- Relining of Modules for Direct Reduced Iron Heater for BHP Australia thru AG & P.
|
|
| |
 |
This was the biggest modularization project the company had undertaken. The linings installed include Castable, Bricks, Ceramic Fiber Modules and Insulating Blocks. |
| The 4 units heaters were shipped to Australia after Relining. |
 |
|
|
| |
- Installation of new lining for Oil Heater modules for KTI Toyo Lunza – Pulau, Sakra, Singapore thru Metaphil.
|
|
| |
|
Completed in 1998. Total volume installed was 140 cu m. |
|
|
| |
|
|
| |
- Petron Bataan Refinery Oil Heater Modules - Project Engineering and Design was Kinetics Technology Incorporated and steel modules were fabricated by B F Metal.
|
|
| |
OTHER TURN KEY PROJECTS |
|
| |
- Relining of Aluminum Remelting Furnace for Reynolds Philippines
|
|
| |
|
The refractory lining is composed of Bricks, Castable and Insulating Materials |
|
|
| |
- Installation of new refractory castable lining for Four (4) units heater, reactor, economizer, Sulfur Recovery Unit and smoke stack for Petron Group B Expansion Project. Linings were bricks castable and insulating materials. Most of the refractory monolithic were installed by Gunning application.
- Installation of refractory for Hyunen - TCCU Revamp & Mixed Xylene Unit Project for Petron Bataan Refinery.
- Installation of refractory lining for Continental Operating Corporation line 2 Cement Preheater tower modification project in Norzagaray, Bulacan. 238 MT of various refractory lining were installed.
- Bricklining Works for Rio Tuba Nickel Plant in Palawan. Thru Stebbins Australia.
|
|
| |
|
|
| |
- Refractory works for 50 MW Circulating Fluidized Bed (CFB) - Power Plant of APEC located in Pampanga, Philippines.
|
|
| |
| Refractory castable lining with thickness ranging 25 mm to 50 mm were installed by casting. |
|
|
The total weight of castable installed was approximately 230 MT.
This Power Plant Boiler Design was the first in the Philippines |
|
|
| |
- Refractory works for 30 MW Circulating Fluidized Bed (CFB) Boiler - Power Plant of United Pulp and Paper Corporation located in Bulacan, Philippines. This is second CFB Boiler Power Plant in the Philippines.
|
|
| |
|
|
| |
|
|
| |
B. THERMAL INSULATION |
|
| |
- Insulation works for BHP Direct Reduced Iron Pipe Modules Insulation System. Total area was 4,800 sq m.
|
|
| |
|
The Pipe Modules was insulated at AG & P fabrication yard and was shipped to Australia after completion. |
|
|
| |
- Insulation Works for Ducting Modules for Bobcock Hitachi Phlippines. Total area of 2,500 sq m.
|
|
| |
|
Ductings were insulated with Rockwool Blanket Insulation with wire mesh reinforcement.
This project was the second major projects the company had undertaken. |
|
|
| |
- Insulation works for 600 MW Sual Power Plant Piping system - total area of 2,365 sq m.
- Insulation works for GOODFOUND Cement Hot Air Ducts.
- Complete Installation of 50 MW CFB Boiler Power Plant insulation system for Smokestack, Equipment and Piping System. Total area is approximately 12,000 sq m.
|
|
| |
|
The main area insulated was the Boiler outside walls and the Electrostatic Precipitator. The project was completed in 6 months. |
|
|
| |
|
|
| |
MAINTENANCE WORK
A. Cement Plant
|
|
| |
- Maintenance work for Refractory Monolithics lining to the majority of Major Cement Producers in the Philippines. The works involve Lining Assessment; demolition of damaged castable; design supply and installation of anchors; Installation of castable by Gunning and Casting.
|
|
| |
|
|
| |
1. Lafarge Cement Services (Philippines), Inc.
- Fortune Cement
- FR Cement
-
Iligan Cement
- Republic Cement
- Continental
|
 |
|
|
| |
|
2. Holcim Philippines, Inc
- Bulacan Plant
- Davao Plant
|
|
|
| |
3. Cemex Philippines Solid
- Apo Cement (Supply only)
- Solid Cement
4. Taiheyo Cement Philippines, Inc. ( Supply only)
5. Pacific Cement Corporation (Supply only) |
|
|
|
| |
B. Other Industries |
|
| |
- Maintenance work - Rio Tuba Nickel Plant Flash Vessels Brick Lining.
- Repair of Insulating Lining for Mariwasa Ceramic Tunnel Kiln. Maintenance work of Spray Dryer Furnace Refractory Lining.
- Spray Dryer Furnace Refractory Lining of Lepanto Ceramics.
- Maintenance of Combustion Chamber of Soiltech Agricultural Products Corp., fertilizer manufacturer.
|
|
| |
|
|
